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Apply Mortar Bed — Mix Mortar

Intermediate

Part of project

How to Install and Level a Shower Pan Base · Step 4 of 9

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In this video

Create a sand and cement mix, adding a plasticiser to improve its workability and make it easier to spread. Apply several large dollops of the mortar mix onto the subfloor within the marked area for the shower tray. Use a trowel to spread the mortar out, ensuring there is a complete, solid bed of adhesive for the tray to sit on. It is very important to ensure the area directly around the waste hole is fully supported with a solid base of mortar.

Goal: Create a solid base for the tray

  • Adding a plasticiser to the sand and cement mix helps it move around and makes it easier to level the tray.
  • It is very important to create a solid mortar base around the waste hole to ensure it is properly supported.

Used in this video

  • Trowel (Tool Type: Hand Tools)Applying and spreading the sand and cement mortar.
  • Bucket (Tool Type: Hand Tools)Mixing and holding the sand and cement mortar.
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FAQs

What is the most critical step to ensure a leak-free shower pan installation?

The most critical steps involve a thorough dry fit to confirm proper drain alignment and a securely sealed drain connection. Ensure the pan is set in a complete and solid bed of mortar, and all plumbing connections are sealed with appropriate compounds for long-term integrity.

How important is it to perfectly level the shower pan, and what happens if it's not?

Perfect leveling is crucial for proper water drainage. If the pan isn't perfectly level, water will pool in low spots instead of flowing to the drain, leading to mold, mildew, and potential subfloor damage. Use a reliable level and check it from multiple angles during the dry fit and after setting the pan.

What type of mortar should I use for setting the shower pan, and how do I mix it?

Use Type S mortar, like the Greencore 65 lbs. Type S Mortar listed, as it offers superior strength and bonding. Mix it according to the manufacturer's instructions to achieve a thick, peanut-butter-like consistency that is workable but firm enough to hold the pan's position without slumping.

What safety precautions should I take when installing a shower pan, especially regarding dust and materials?

Always wear work gloves, safety glasses, and a dust mask (such as the Dyiom or Paitning mask mentioned) when mixing mortar, cleaning the subfloor, or cutting materials. Ensure your work area is well-ventilated to minimize inhaling dust and chemical fumes for your safety.