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Prepare the Installation Area — Prepare the Shower Alcove and Subfloor

Intermediate

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How to Install and Level a Shower Pan Base · Step 1 of 9

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In this video

Begin by preparing the existing shower area. Turn off the hot and cold water supplies and remove all plumbing fixtures, including faucet handles and the shower spout. Inspect the existing tile wall to ensure all tiles are securely attached. If any tiles are loose, they must be removed, and the underlying sub-wall must be sanded smooth. To ensure proper adhesion, rough up the entire tile surface using 50/60 grit sandpaper. Finally, clean the surface thoroughly to ensure it is completely dry, smooth, and free of any dust or debris.

Goal: Create a clean and sound surface for panel adhesion.

  • Ensure old ceramic tiles are solidly adhered to the walls. Loose tiles must be removed.
  • Rough up the tile surface with 50/60 grit sandpaper to improve adhesion.

Used in this video

  • SandpaperRoughing up the tile surface to promote adhesion.
  • ScrewdriverRemoving plumbing fixture handles and cover plates.
  • WrenchRemoving the shower spout.
  • Cleaning ClothWiping down the walls to remove dust.
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FAQs

What is the most critical step to ensure a leak-free shower pan installation?

The most critical steps involve a thorough dry fit to confirm proper drain alignment and a securely sealed drain connection. Ensure the pan is set in a complete and solid bed of mortar, and all plumbing connections are sealed with appropriate compounds for long-term integrity.

How important is it to perfectly level the shower pan, and what happens if it's not?

Perfect leveling is crucial for proper water drainage. If the pan isn't perfectly level, water will pool in low spots instead of flowing to the drain, leading to mold, mildew, and potential subfloor damage. Use a reliable level and check it from multiple angles during the dry fit and after setting the pan.

What type of mortar should I use for setting the shower pan, and how do I mix it?

Use Type S mortar, like the Greencore 65 lbs. Type S Mortar listed, as it offers superior strength and bonding. Mix it according to the manufacturer's instructions to achieve a thick, peanut-butter-like consistency that is workable but firm enough to hold the pan's position without slumping.

What safety precautions should I take when installing a shower pan, especially regarding dust and materials?

Always wear work gloves, safety glasses, and a dust mask (such as the Dyiom or Paitning mask mentioned) when mixing mortar, cleaning the subfloor, or cutting materials. Ensure your work area is well-ventilated to minimize inhaling dust and chemical fumes for your safety.