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Reconnect and Repressurize — Testing the System

Intermediate40 hours

Part of project

How to Replace Grey Polybutylene Pipe with PEX · Step 9 of 10

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In this video

After confirming the vessel holds the correct charge, re-install it onto the system pipework, ensuring the connection is securely tightened. Close the hot tap you opened earlier. Re-open the main water supply valve to repressurize the cylinder. Thoroughly inspect the connection for any signs of water leakage.

Goal: Reconnect Vessel and Repressurize System

  • It's good practice to use new thread sealant or a new washer when reconnecting the vessel to ensure a leak-free seal.

Used in this video

  • Adjustable Wrench (brand: Unspecified, Tool Type: Hand Tools, Power Source: Manual, Adjustable Wrench Size Range: 0-10 inches)Tightening the vessel onto the pipework
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FAQs

Given the 40-hour estimate, is a whole-house PEX repipe truly an 'intermediate' DIY project, or should I hire a professional?

While labeled intermediate, this project demands significant time, precision, and adherence to plumbing codes. It's suitable for experienced DIYers comfortable with tools and problem-solving, but if you're unsure about the complexity or time commitment, consulting a licensed plumber is advisable, especially for main supply connections and final inspections.

What are the most crucial safety precautions I must take when replacing polybutylene pipes with PEX?

Always shut off and thoroughly drain the main water supply before starting. Wear appropriate PPE, including eye protection, and ensure good ventilation if soldering is required for main tie-ins. Be cautious when cutting into existing lines to prevent accidental damage or uncontrolled water release, and always have a plan for containing potential leaks.

The project lists specific PEX tools like crimp tools and cutters. Are these absolutely essential, or are there budget-friendly alternatives?

Yes, specialized PEX tools such as a PEX pipe cutter and a crimp/clamp tool are essential for making reliable, leak-free connections. While there are different brands and price points, investing in quality PEX-specific tools is crucial for successful installation. Avoid using standard tools for PEX connections, as they can lead to costly leaks and system failures.

What are common mistakes DIYers make during PEX installation, particularly with crimp connections, and how can they be avoided?

Common mistakes include improper crimp ring placement, not fully deburring cut pipes, and over-tightening manifold connections. Always ensure the crimp ring is correctly positioned over the fitting's barb, deburr all pipe ends to prevent leaks, and follow manufacturer guidelines for manifold valve torque. Testing sections of the system as you go can help catch issues early.

Reconnect and Repressurize — How to Replace Grey Polybutylene Pipe with PEX (Step 9, Video 2) | Stesso