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Run PEX Tubing Through Framing — Installing the PEX Manifold

Intermediate40 hours

Part of project

How to Replace Grey Polybutylene Pipe with PEX · Step 5 of 10

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In this video

Begin by running the PEX tubing from the manifold location through the ceiling joists and wall studs to each fixture. Drill holes through the wooden framing to create a path. For 1/2 inch PEX, use a 3/4 inch drill bit to make pulling the tubing easier. For tight 90-degree turns, use metal bend supports to prevent kinking the pipe and avoid the need for extra fittings. Secure the tubing in place using plastic pipe clamps and a hammer.

Goal: Run PEX Tubing

  • Drilling a 3/4 inch hole for 1/2 inch PEX pipe makes it much easier to pull the tubing through the framing.
  • Use metal bend supports to make tight turns without kinking the pipe or needing to install a fitting inside a wall.

Used in this video

  • DrillDrilling holes in wood framing for PEX tubing
  • Drill Bit (Size/Dimensions: 3/4 inch recommended for 1/2 inch PEX)Creating holes for PEX tubing
  • LadderAccessing ceiling joists and high areas of the wall framing
  • HammerTapping in pipe clamps to secure the PEX tubing
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FAQs

Given the 40-hour estimate, is a whole-house PEX repipe truly an 'intermediate' DIY project, or should I hire a professional?

While labeled intermediate, this project demands significant time, precision, and adherence to plumbing codes. It's suitable for experienced DIYers comfortable with tools and problem-solving, but if you're unsure about the complexity or time commitment, consulting a licensed plumber is advisable, especially for main supply connections and final inspections.

What are the most crucial safety precautions I must take when replacing polybutylene pipes with PEX?

Always shut off and thoroughly drain the main water supply before starting. Wear appropriate PPE, including eye protection, and ensure good ventilation if soldering is required for main tie-ins. Be cautious when cutting into existing lines to prevent accidental damage or uncontrolled water release, and always have a plan for containing potential leaks.

The project lists specific PEX tools like crimp tools and cutters. Are these absolutely essential, or are there budget-friendly alternatives?

Yes, specialized PEX tools such as a PEX pipe cutter and a crimp/clamp tool are essential for making reliable, leak-free connections. While there are different brands and price points, investing in quality PEX-specific tools is crucial for successful installation. Avoid using standard tools for PEX connections, as they can lead to costly leaks and system failures.

What are common mistakes DIYers make during PEX installation, particularly with crimp connections, and how can they be avoided?

Common mistakes include improper crimp ring placement, not fully deburring cut pipes, and over-tightening manifold connections. Always ensure the crimp ring is correctly positioned over the fitting's barb, deburr all pipe ends to prevent leaks, and follow manufacturer guidelines for manifold valve torque. Testing sections of the system as you go can help catch issues early.

Run PEX Tubing Through Framing — How to Replace Grey Polybutylene Pipe with PEX (Step 5, Video 1) | Stesso