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Preparation and Access — Removing Old Polybutylene Pipes

Intermediate40 hours

Part of project

How to Replace Grey Polybutylene Pipe with PEX · Step 4 of 10

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In this video

To begin, you must gain access to both ends of the polybutylene pipe run you intend to replace. This may require cutting an access hole in the drywall. In the video, access is established through a hole in a wall and from the attic space above the ceiling. Before cutting any pipes, ensure the main water supply to the house is completely shut off.

Goal: Gain access to both ends of the pipe run and shut off the water.

  • Cutting drywall can be messy. Take precautions to contain dust and debris.
  • Ensure the water is fully off and drain the lines to minimize water spillage when you cut the pipes.

Used in this video

  • Drywall Saw (Tool Type: Hand tools)Cutting an access hole in the wall.
  • Ladder (Tool Type: Hand tools) · optionalAccessing high areas like an attic.
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FAQs

Given the 40-hour estimate, is a whole-house PEX repipe truly an 'intermediate' DIY project, or should I hire a professional?

While labeled intermediate, this project demands significant time, precision, and adherence to plumbing codes. It's suitable for experienced DIYers comfortable with tools and problem-solving, but if you're unsure about the complexity or time commitment, consulting a licensed plumber is advisable, especially for main supply connections and final inspections.

What are the most crucial safety precautions I must take when replacing polybutylene pipes with PEX?

Always shut off and thoroughly drain the main water supply before starting. Wear appropriate PPE, including eye protection, and ensure good ventilation if soldering is required for main tie-ins. Be cautious when cutting into existing lines to prevent accidental damage or uncontrolled water release, and always have a plan for containing potential leaks.

The project lists specific PEX tools like crimp tools and cutters. Are these absolutely essential, or are there budget-friendly alternatives?

Yes, specialized PEX tools such as a PEX pipe cutter and a crimp/clamp tool are essential for making reliable, leak-free connections. While there are different brands and price points, investing in quality PEX-specific tools is crucial for successful installation. Avoid using standard tools for PEX connections, as they can lead to costly leaks and system failures.

What are common mistakes DIYers make during PEX installation, particularly with crimp connections, and how can they be avoided?

Common mistakes include improper crimp ring placement, not fully deburring cut pipes, and over-tightening manifold connections. Always ensure the crimp ring is correctly positioned over the fitting's barb, deburr all pipe ends to prevent leaks, and follow manufacturer guidelines for manifold valve torque. Testing sections of the system as you go can help catch issues early.

Preparation and Access — How to Replace Grey Polybutylene Pipe with PEX (Step 4, Video 1) | Stesso