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Create Lid and Stem

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8:20
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At 6:31 in

Halloween pumpkin out of Pallet wood

What happens here

To create a unique stem for the jack-o'-lantern, find a suitable branch, ideally from a poplar tree, that has interesting bark and shape. Use a band saw to make a flat cut on one end of the branch so it can sit securely on the jack-o'-lantern's lid. Then, make several abstract, angled cuts around the branch to give it an artful and organic look, enhancing its appearance as a natural pumpkin stem. After all cuts are made, sand the cut surfaces of the branch to remove any burn marks or rough edges. Take the pumpkin's lid and, using a ruler and a marking tool (like a utility knife or scribe), outline a smaller hexagonal shape inside the existing lid hexagon. This inner line defines where the lid will be trimmed to fit recessed into the main body. Use an oscillating multi-tool with a cutting blade suitable for wood and metal to carefully cut along the marked inner hexagonal line. Angle the blade slightly inward as you cut, so the lid will sit at an angle and won't fall completely into the jack-o'-lantern body. Remove the cut-out lid and sand its edges with 80-grit sandpaper for a smooth finish.

Goal: Fabricate a custom lid and a natural-looking stem for the jack-o'-lantern.

Tools and materials

  • 80-grit Sandpaper

What they say

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look when it came down to creating the type of lid I wanted to give the same lid as traditional pumpkin jack-o'-lanterns have work and it goes at an angle and it doesn't fall in so to accommodate this I took my Dremel multi-max and then a variety of the cutter heads and this particular one does the wood and metal so I kind of place it at an angle and I went and traced out the entire hexagons once the cut was all the way through I removed it and then just took some 80 grit sandpaper to clean everything up smooth flush and make it really nice looking for the pumpkin stem I used this old

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