Carve and Chamfer Jack-o'-Lantern Face
At 5:38 in
Halloween pumpkin out of Pallet wood
What happens here
Once the hexagonal body is fully assembled, draw the jack-o'-lantern face onto the wood using a pencil or marker. Ensure the design is centered and scaled appropriately for the piece. Using a drill fitted with a small spade bit (e.g., 1/2-inch Bosch Daredevil spade bit), drill pilot holes within the areas of the face design that will be cut out. These pilot holes will allow the jigsaw blade to be inserted. Once the pilot holes are drilled, use a jigsaw to carefully cut out the facial features (eyes, nose, mouth) following the drawn lines. Take your time to make clean cuts. After the cuts are complete, use a random orbital sander with 80-grit sandpaper to smooth all surfaces of the jack-o'-lantern, including the cut-out edges, to remove any rough spots or tear-out from the jigsaw. Finally, use a benchtop belt sander set at a 45-degree angle to create a chamfer around the entire outer edge of the jack-o'-lantern. This adds a three-dimensional, carved look and refines the overall appearance.
Goal: Cut out the jack-o'-lantern's face and chamfer its edges for a carved effect.
Tools and materials
- 80-grit Sandpaper
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