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Prepare the new T&P valve for installation. Take the roll of Teflon tape and wrap it clockwise around the male threads of the new valve 3 to 4 times. Wrapping in this direction ensures the tape tightens as you screw the valve in, rather than unraveling. Carefully thread the new valve into the port on the water heater by hand to avoid cross-threading. Once it is hand-tight, use the pipe wrench on the valve body to tighten it another 1 to 2 full turns, until it is snug and the outlet is pointing directly downwards towards the floor.
This guide provides comprehensive, step-by-step instructions for safely replacing a faulty or leaking Temperature and Pressure (T&P) relief valve on a residential water heater. The process involves shutting down the unit, draining it partially, removing the old valve, installing a new one with proper sealant, and restoring the system to full operation.
Always shut off the power (or gas) supply to the water heater and turn off the cold water inlet valve to the tank. This prevents electric shock, burns from hot water, and water damage. Wear work gloves to protect your hands from potential scalding water or sharp edges.
For a beginner, this project generally takes 1-2 hours, including draining and refilling the tank. A new T&P relief valve typically costs between $15 and $30, depending on the brand and specific features.
If you notice a continuous drip from the discharge pipe connected to the T&P valve, or if it leaks during normal operation, it's likely faulty. Replacing it is crucial because a malfunctioning T&P valve can lead to dangerous pressure buildup, risking tank explosion.
A common mistake is not fully draining enough water from the tank, leading to a messy spill. Another is overtightening the new valve, which can damage the tank's threads, or not using enough Teflon tape for a proper seal. Ensure you apply 3-5 wraps of Teflon tape clockwise on the valve threads.
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