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With the new valve in place, you must re-install the discharge pipe. If desired, clean the threads on the pipe and apply fresh Teflon tape. Screw the discharge pipe into the outlet of the new T&P valve. Tighten it using your pipe wrench or adjustable wrench until it is secure. Per universal plumbing code, the pipe must extend down to within 6 inches of the floor and its end must not be capped, threaded, or otherwise obstructed to ensure a safe path for water discharge.
This guide provides comprehensive, step-by-step instructions for safely replacing a faulty or leaking Temperature and Pressure (T&P) relief valve on a residential water heater. The process involves shutting down the unit, draining it partially, removing the old valve, installing a new one with proper sealant, and restoring the system to full operation.
Always shut off the power (or gas) supply to the water heater and turn off the cold water inlet valve to the tank. This prevents electric shock, burns from hot water, and water damage. Wear work gloves to protect your hands from potential scalding water or sharp edges.
For a beginner, this project generally takes 1-2 hours, including draining and refilling the tank. A new T&P relief valve typically costs between $15 and $30, depending on the brand and specific features.
If you notice a continuous drip from the discharge pipe connected to the T&P valve, or if it leaks during normal operation, it's likely faulty. Replacing it is crucial because a malfunctioning T&P valve can lead to dangerous pressure buildup, risking tank explosion.
A common mistake is not fully draining enough water from the tank, leading to a messy spill. Another is overtightening the new valve, which can damage the tank's threads, or not using enough Teflon tape for a proper seal. Ensure you apply 3-5 wraps of Teflon tape clockwise on the valve threads.
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