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Solder New Fittings — Preparation and Safety

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How to Solder Copper Pipes for a Permanent, Watertight Joint · Step 1 of 9

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Before installation, prepare the new fittings. This involves soldering a new copper elbow to the new dielectric union half. Clean both the inside of the elbow and the outside of the fitting, apply flux, and join them. Hold the assembly with pliers or a vise. Use a propane or MAPP gas torch to heat the joint evenly. Once hot, touch the solder to the joint, allowing it to melt and flow into the seam via capillary action. Be careful not to get any solder on the threaded or sealing surfaces of the union.

Goal: Plumbing Pipes Installation (Standard)

  • Use a long sweep 90-degree elbow for better flow and easier alignment.
  • Do not overheat the dielectric union, as it can damage the internal plastic insulator.

Used in this video

  • Propane Torch (brand: Bernzomatic)Heating the copper pipes for soldering.
  • Pliers (Pliers_Type: Channel-Lock)Holding the hot copper pipe while soldering.
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FAQs

What type of torch is best for soldering copper pipes, and how do I know I'm applying enough heat?

The K Tool International Self Igniting Propane Torch Head is sufficient for most residential copper pipe soldering. You'll know you're applying enough heat when the pipe and fitting are hot enough to melt the Oatey Safe Flo Lead-Free Solder *by touching the pipe*, not the flame. The solder should then be drawn into the joint by capillary action.

What are the critical safety precautions I must take when soldering pipes indoors?

Always have a fire extinguisher nearby and remove any flammable materials from the work area, especially when using a torch. Ensure good ventilation to disperse solder fumes, and wear safety glasses to protect your eyes from splashes or heat. It's also crucial to turn off the main water supply before starting to avoid accidents and ensure pipes are dry.

Is it really necessary to deburr, ream, and thoroughly clean the pipes before soldering?

Absolutely. Deburring and reaming with a tool like the Husky 1-5/8 in. Inner/Outer Reamer ensures a smooth pipe interior for optimal water flow and prevents solder from being blocked. Thorough cleaning with sandpaper and applying Oatey H-20 Flux are critical to remove oxidation, allowing the solder to properly bond and create a strong, watertight seal.

What are the most common reasons a soldered joint might leak, and how can I avoid them?

Leaks often occur due to insufficient cleaning, inadequate heat application, or not using enough solder. Ensure pipes are shiny clean before applying Oatey H-20 Flux, heat the joint evenly until it can melt the solder, and feed enough solder to completely fill the joint. If a joint leaks, it must be desoldered, thoroughly cleaned, and resoldered.

Transcript
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So the this whole entire joint is going to be hot all the way from here all the way up and then it will flow all the way into the joint. So now we've started that and we'll show you the next phase. Okay so we're going to put it together now. So we've got our plastic piece going to be on

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