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Refining Burnt Finish and Applying Polyurethane

7:44
8:49
37.5K views

At 7:44 in

DIY Barrel Beer Mug

What happens here

After burning, use 150-grit sandpaper followed by 220-grit sandpaper (with a random orbital sander) to blend any harsh burn marks or inconsistent patterns. This creates a more uniform and aesthetically pleasing burnt finish. Once satisfied with the sanding, apply a water-based polyurethane finish. The creator chose Varathane Ultimate Polyurethane, emphasizing that it can be food-safe if cured for 30 days at room temperature (65-75 degrees Fahrenheit). Pour the polyurethane into a spray gun and apply an even coat to the entire stein, ensuring good coverage inside and out. Allow the polyurethane to cure for the recommended time to ensure durability and food safety.

Goal: The burnt patterns are blended with sanding, and a food-safe polyurethane finish is applied to seal and protect the beer stein.

Tools and materials

  • 150-Grit Sandpaper
  • 220-Grit Sandpaper
  • Random Orbital Sander Festool
  • Spray Gun (HVLP or similar) Wagner
  • Beer Stein (burnt)

What they say

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nice good consistent patterns without keeping my finger on the trigger to get rid of any harsh burn marks or in the inconsistent patterns I used 150 grit then 220 grit to blend everything together this will give it that one even final look that we're looking for when it came to figuring out what finish we wanted to use we settled on polyurethane now the question you might ask is food safe well one of the articles I read in public woodworking magazine they're saying that even polyurethane could be a food-safe finish so long as you let it cure for 30 days at room temperature which is 65 to 75 degrees

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