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Stesso

Assembling the Barrel Wall with Glue and Tape

1:55
8:49
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At 1:55 in

DIY Barrel Beer Mug

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What happens here

Lay out the 15 angled wood pieces side-by-side with the narrow side down and the wide side facing up. Ensure they are aligned nicely. Apply strong packing tape (or similar) across the entire width of the laid-out strips, covering as much surface area as possible. This effectively turns the individual strips into a flexible 'rug'. Flip the taped 'rug' over so the taped side is now on the bottom. Apply a consistent bead of wood glue along all the inner joints (the 'channels') from top to bottom. Ensure glue is also applied to the outer edges of the first and last strips. Carefully roll up the 'rug' into a cylindrical shape, ensuring all glued edges meet. Use a ratchet strap or clamps to hold the cylinder together with light pressure, avoiding excessive squeezing out of glue. After about 20 minutes, use a damp rag to wipe away any excess glue squeezed out from the inside joints. This prevents hardened glue from being difficult to sand later. Check the diameter consistency with a tape measure if desired.

Goal: Fifteen angled wood strips are arranged and taped together to form a flexible 'rug' that can then be rolled into a cylinder and glued.

Tools and materials

  • Damp Rag
  • Fine-Tip Glue Bottle
  • Packing Tape
  • Ratchet Strap or Band Clamp
  • Rubber Gloves
  • Tape Measure
  • Wood Glue (Titebond II) Titebond
  • Angled Wood Strips

What they say

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kind of sliced and diced as we went now that we got the overall pieces and I think it came out to about 15 pieces all at 78° and the overall height was 5 inches once everything was all laid out we were ready to proceed now that we got all of our 15 pieces angled and ready to go lay them all down on the inside the narrow part down and the wide side the outer part up line them all up nice and straight and then take the strongest tape you have and start taping as much as you can on top essentially you're turning this thing into a rug then flip it over it's gonna be laying on its outer shell now and you see all these channels and all these joints that are ready to be glued up take a fine tip glue bottle and start laying it from top to bottom on each row don't worry about doing too much but make sure it's a consistent spread once that's ready ensure that you have wood glue on the outer ends as well and roll it up like a snake this is a super cool effect and you're gonna be really proud of how it comes out for clamping I find it really helpful using an old ratchet strap and wrapping and tight together not too tight just a slight amount too much will squeeze out the glue and will cause the joints all to move out of line and after about 20 minutes of the wood glue kind of settling in take a damp rag and start wiping out all the squeeze out from the wood glue on the inside part of the beer sign it's gonna be the biggest pain in the butt try to kind of sand it and grind it all out after everything is right so this is your best win of opportunity keep in mind make sure the rag is not too wet we don't want to bring too much water into the wood glue and make the structure weak and after you're happy with the amount of wood glue you're able to clean up it's a good idea to take a tape measure and check both sides of the cylinder to make sure it's as even as possible you know there's an old saying if they look straight it probably is straight and when you're happy with everything go ahead and let it sit overnight and get as strong as possible before we get

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