Skip to main content

Designing, Cutting, and Attaching the Handle

5:19
8:49
37.5K views

At 5:19 in

DIY Barrel Beer Mug

What happens here

Place the stein cylinder next to a piece of 3/4 inch red oak and sketch out a desired handle shape. The creator drew out the highest and lowest points of the handle onto the wood, experimenting with different designs. Once satisfied, cut out the handle shape using a band saw. Clean up any choppy or hard cuts using a spindle sander and a belt sander, creating a chamfered edge for a smoother feel in the hand. To attach the handle, pre-drill pilot holes in both the handle and the corresponding spots on the stein cylinder. This is crucial for red oak to prevent cracking. Apply wood glue to the attachment points of the handle and then secure it to the stein using 1/2 inch wood screws. Allow it to dry completely.

Goal: A custom handle is designed, cut from red oak, and then attached to the beer stein using wood glue and wood screws after pre-drilling pilot holes.

Tools and materials

  • Band Saw
  • Belt Sander
  • Cordless Drill
  • Drill Bits
  • Pencil
  • Spindle Sander
  • Wood Glue (Titebond II) Titebond
  • Wood Screws
  • Beer Stein Cylinder
  • Red Oak Board (3/4 inch thick)

What they say

Hide

rag and I was ready to drive now comes the handle the handle is probably the funnest part of the project let your imagination run wild I basically drew out the highest and the lowest part of the handle and I kind of tinkered with a lot of different designs and patterns once I landed under one I brought it to my bandsaw now I used my 3/4 inch blade simply because my smaller blade broke right before this step and so I kind of make made it work all the choppy hard cuts I basically cleaned them up on my spindle sander once everything was done I wanted to create this chamfered edge throughout the entire handle to kind of give it that smoother feel in your hand and to accomplish this all I did was simply hold at about roughly 45 degree angle to the abrasive part of the spindle sander or the belt and I just kind of manually created them basically I balled it it's not super perfect but it looks great once I was happy with the overall style and shape of the handle it was ready for installation now oak tends to crack when screws go into it if the holes aren't pre-drilled so I pre-drilled some pilot holes on both the cylinder of the beer stein and the handle and then applied wood glue and a half inch screw on both the top and the bottom part of the handle and installed it that way once ensuring the

Auto-generated from the video audio.