Designing, Cutting, and Attaching the Handle
At 5:19 in
DIY Barrel Beer Mug
What happens here
Place the stein cylinder next to a piece of 3/4 inch red oak and sketch out a desired handle shape. The creator drew out the highest and lowest points of the handle onto the wood, experimenting with different designs. Once satisfied, cut out the handle shape using a band saw. Clean up any choppy or hard cuts using a spindle sander and a belt sander, creating a chamfered edge for a smoother feel in the hand. To attach the handle, pre-drill pilot holes in both the handle and the corresponding spots on the stein cylinder. This is crucial for red oak to prevent cracking. Apply wood glue to the attachment points of the handle and then secure it to the stein using 1/2 inch wood screws. Allow it to dry completely.
Goal: A custom handle is designed, cut from red oak, and then attached to the beer stein using wood glue and wood screws after pre-drilling pilot holes.
Tools and materials
- Band Saw
- Belt Sander
- Cordless Drill
- Drill Bits
- Pencil
- Spindle Sander
- Wood Glue (Titebond II) Titebond
- Wood Screws
- Beer Stein Cylinder
- Red Oak Board (3/4 inch thick)
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