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Apply Silicone Sealant — Seal the Exterior Penetration

Beginner6 hours

Part of project

How to Replace a Frost-Free Outdoor Spigot (Sillcock) · Step 10 of 11

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In this video

Using a caulk gun, apply a continuous and generous bead of silicone sealant all the way around the cleaned sink flange. Ensure the bead is unbroken to create a complete, waterproof seal when the sink is pressed against the countertop.

Goal: Create a waterproof seal

  • Do not leave any gaps in the bead of silicone, as this could cause leaks later on.

Used in this video

  • Caulk gun (Tool Type: Caulk Gun)Applying silicone sealant evenly.
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This Old House

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FAQs

Is soldering really required for this project, and how difficult is it for a beginner DIYer?

While this project is rated beginner, the soldering step can be intimidating. With practice on scrap copper pipe first, a propane torch, and proper flux, it's achievable. The 6-hour estimated time accounts for careful work and ensures a watertight, durable connection.

What are the most important safety precautions I need to take, especially with a propane torch?

Always have a fire extinguisher or a bucket of water nearby when soldering. Wear safety glasses to protect your eyes, use heat shields if working near combustible materials, and ensure good ventilation. Crucially, confirm the main water supply is completely off and the system drained before beginning any work.

What's the most common mistake that leads to leaks after replacing a sillcock, and how can I prevent it?

The most common mistake is an inadequate solder joint or insufficient exterior sealant. To prevent leaks, ensure your copper pipes are clean, the flux is evenly applied, and the joint is heated properly for the solder to flow smoothly. After installation, apply a generous bead of high-quality exterior sealant like GE Supreme Silicone around the new sillcock where it meets the house.

How do I know which type of replacement sillcock to buy (e.g., PEX, FIP, different lengths)?

You must measure the exact length of your existing sillcock from the exterior wall to its interior connection point. Then, inspect your interior plumbing to determine the connection type – whether it's copper pipe for soldering, PEX, or a threaded pipe (FIP). This ensures you purchase a compatible replacement like the Woodford 1/2 in. PEX or Everbilt 3/4 in. FIP models.

Apply Silicone Sealant — How to Replace a Frost-Free Outdoor Spigot (Sillcock) (Step 10, Video 3) | Stesso