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Create the PVC Patch — Mark the Cut Lines

Beginner6 hours

Part of project

How to Connect a PVC Drain to a Cast Iron Pipe · Step 2 of 9

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In this video

Using a hacksaw, cut a section of spare PVC pipe that is slightly longer than the crack in the leaking pipe. Smooth the cut edges by hand. Use a ruler and marker to draw two parallel lines along the length of the pipe section. Carefully saw along these lines to remove a strip, creating a C-shaped patch that can fit over the leaking pipe. Clean any burrs from the new cuts.

Goal: Create a C-shaped clamp from a spare piece of PVC pipe.

  • Ensure the PVC patch is long enough to completely cover the crack with some overlap on each side for a better seal.

Used in this video

  • PVC pipe (Material Compatibility: PVC, Size/Capacity: Slightly larger diameter than the pipe being repaired, or the same diameter.)Creating the outer shell of the repair patch.
  • Hacksaw (brand: Not specified, Tool Type: Hand tools, Power Source: Manual)Cutting the PVC pipe to length and creating the clamp shape.
  • Ruler (Tool Type: Measuring tools) · optionalMeasuring and marking straight lines on the PVC pipe for cutting.
  • Marker (Tool Type: Measuring tools) · optionalMarking the cut lines on the PVC pipe.
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Roger Wakefield Plumbing Education

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FAQs

What are the most important safety precautions when cutting cast iron pipe?

When cutting cast iron, always wear 3M Professional Chemical Splash/Impact Safety Goggles, MCR Safety BearKat Safety Glasses, and a 3M P100 Household Respirator to protect against dust and debris. Cast iron is heavy, so ensure the pipe is well-supported with 2 in. x 4 in. dimensional lumber before and during cutting to prevent injury or damage.

Do I need a special blade for cutting cast iron with a reciprocating saw?

Yes, a standard reciprocating saw blade will not work effectively on cast iron. You will need a Milwaukee 12 Amp SAWZALL Reciprocating Saw equipped with a DIABLO 9 in. Diamond Grit Reciprocating Saw Blade for Cast Iron Cutting. This specialized blade is designed to cut through the hard material efficiently and safely.

How do I properly support the cast iron pipe to prevent it from falling after I cut it?

Before making your cut, use 2 in. x 4 in. dimensional lumber to create temporary supports on both sides of the cut line. Secure these supports to a stable surface, ensuring they can bear the pipe's weight and prevent any movement, cracking, or collapse during the cutting process.

Why is a shielded flexible coupling recommended for connecting PVC to cast iron, and how do I install it correctly?

A shielded flexible coupling creates a durable, leak-free seal between cast iron and PVC, accommodating slight differences in pipe diameter and vibration. Ensure both pipe ends are clean and deburred before installing the coupling, then tighten the stainless steel bands evenly to the manufacturer's specified torque using a TEKTON 7/16 in. Nut Driver.

Create the PVC Patch — How to Connect a PVC Drain to a Cast Iron Pipe (Step 2, Video 2) | Stesso