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Measure and Cut Main Replacement Pipe — Mark the Cut Lines

Beginner6 hours

Part of project

How to Connect a PVC Drain to a Cast Iron Pipe · Step 2 of 9

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In this video

Place a new piece of PVC pipe into the gap between the two couplings. Use a marker to accurately mark the required length for the new pipe section. Remove the pipe and place it on a stable surface, like a piece of wood laid across the trench. Use a hacksaw to carefully cut the pipe at the marked line, ensuring a straight and clean cut.

Goal: Cut a new section of PVC pipe to the exact length needed to bridge the gap.

  • Measure twice, cut once. An accurate cut is essential for a good fit.

Used in this video

  • Marker/Pencil (brand: Unbranded, Tool Type: Marker/Pencil)Marking the cutting line on the PVC pipe.
  • Hacksaw (brand: Unbranded, Tool Type: Hacksaw)Cutting the main replacement PVC pipe to the measured length.
  • Wood Plank (brand: Unbranded, Tool Type: Screwdriver) · optionalProviding a stable surface for cutting the pipe.
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Roger Wakefield Plumbing Education

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FAQs

What are the most important safety precautions when cutting cast iron pipe?

When cutting cast iron, always wear 3M Professional Chemical Splash/Impact Safety Goggles, MCR Safety BearKat Safety Glasses, and a 3M P100 Household Respirator to protect against dust and debris. Cast iron is heavy, so ensure the pipe is well-supported with 2 in. x 4 in. dimensional lumber before and during cutting to prevent injury or damage.

Do I need a special blade for cutting cast iron with a reciprocating saw?

Yes, a standard reciprocating saw blade will not work effectively on cast iron. You will need a Milwaukee 12 Amp SAWZALL Reciprocating Saw equipped with a DIABLO 9 in. Diamond Grit Reciprocating Saw Blade for Cast Iron Cutting. This specialized blade is designed to cut through the hard material efficiently and safely.

How do I properly support the cast iron pipe to prevent it from falling after I cut it?

Before making your cut, use 2 in. x 4 in. dimensional lumber to create temporary supports on both sides of the cut line. Secure these supports to a stable surface, ensuring they can bear the pipe's weight and prevent any movement, cracking, or collapse during the cutting process.

Why is a shielded flexible coupling recommended for connecting PVC to cast iron, and how do I install it correctly?

A shielded flexible coupling creates a durable, leak-free seal between cast iron and PVC, accommodating slight differences in pipe diameter and vibration. Ensure both pipe ends are clean and deburred before installing the coupling, then tighten the stainless steel bands evenly to the manufacturer's specified torque using a TEKTON 7/16 in. Nut Driver.

Measure and Cut Main Replacement Pipe — How to Connect a PVC Drain to a Cast Iron Pipe (Step 2, Video 1) | Stesso