Fill Voids, Sand, and Seal
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DIY Concrete Countertops For DUMMIES
What happens here
Upon demolding, you may notice small voids or air bubbles on the surface. To address these, mix Portland cement with water to a 'pudding' consistency, similar to wood grain filler. Apply a thin layer of this cement paste over the entire surface of the slab, pushing it into all the small holes and voids with a trowel. Allow it to dry. Once dry, use a 6-inch drywall knife or scraper to scrape off the excess dried cement, ensuring the filler remains only in the voids. Repeat this process a few times if necessary until most voids are filled. Next, wet sand the surface using a sanding block with 1500-grit wet-sanding sandpaper and a spray bottle filled with water (HDX sprayer). Continuously spray water onto the surface while sanding to create a slurry that helps achieve a smooth finish and prevents dust. Finally, once the slab is completely dry, apply a concrete sealer (e.g., Sealer's Choice Gold). Pour the sealer onto the surface and spread it evenly with a cloth, allowing the concrete to absorb as much as possible, much like a sponge. Leave a generous amount on top for maximum protection and a long-lasting finish.
Goal: Refine the concrete surface, fill imperfections, and protect it with a sealer
Tools and materials
- Cloth — Wiping on concrete sealer
- Drywall Knife — Scraping off excess dried cement paste
- Gloves — Protecting hands during filling, sanding, and sealing
- Sanding Block — Holding sandpaper for wet sanding
- Spray Bottle HDX — Applying water for wet sanding
- Trowel — Applying Portland cement paste to fill voids
- Portland Cement — Mixing a paste to fill voids in the concrete surface
- Sealer's Choice Gold Sealer Aqua Mix — Protecting and sealing the concrete surface
- Water Tap water — Mixing cement paste and wet sanding
- Wet-Sanding Sandpaper — Smoothing the concrete surface
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