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Stesso

Initial Header Work and Bandsaw Modification

1:29
16:35
61.5K views

At 1:29 in

Building Headers on Street Outlaws Shane's NEW Blackbird Vega

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What happens here

The creator starts by showcasing the partially completed driver's side header. He explains that he had previously finished this primary tube but disliked its appearance and how it fit, emphasizing the importance of both aesthetics and serviceability. To ensure proper clearance for spark plugs and other components, he uses a small wrench taped onto a bolt head as a reference point. This indicates where the primary tubes should not interfere. He then demonstrates a DIY bandsaw setup used for precisely notching the header tubing. This setup consists of a DeWalt portable bandsaw mounted horizontally on a custom-made metal table, with a foot pedal (originally from a meat grinder) used to activate the saw for hands-free operation.

Goal: Prepare for precise pipe cutting and ensure serviceability

Tools and materials

  • Blue Painter's Tape — Securing the wrench in place as a reference
  • Custom Metal Table Custom fabricated — Mounting the bandsaw horizontally for a stationary cutting setup
  • DeWalt Portable Bandsaw DeWalt — Cutting and notching header tubing
  • Foot Pedal — Activating the bandsaw hands-free
  • Small Wrench — Used as a spacer to ensure clearance for spark plug bolts
  • Zip Ties — Securing the bandsaw trigger in the 'on' position to enable foot pedal control

What they say

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sofyan small children but making headers for it and I just started the other day what I got going on here so far the door is gonna come to about about here and I pushed the collector in because he wants to have a little bullhorn deal coming out there so keep it nice and tight well still make sure that can reach all the spark plugs and I got this wrench taped in here so I don't accidentally make the primers so that that bolt sucks to get out whenever I do this stuff I'm always thinking about how easy is it going to be to service when it's done because that's the most important thing to me I think especially on a car like this where the valve covers are gonna be coming off all the time to check the rockers and you know stuff like that it's got to be like simple Jane build this pipe the other day get a pretty good job self-taught guy just like me just out here doing it um garage nothing nothing fancy here besides this machinery which is pretty cool I wish I had this stuff in my garage cuz like he's in here making stuff you you can do so much with that but what I've been using that I think is pretty neat this little band saw here the cup the header tube that he made this little table for and it's operated by which is like a pout whatever it's normally done by a trigger that's just zip tied down and then he got this pedal which is for a meat grinder I think he said just teased into the regular cord for that saw and you know we can great and it cuts fantastic - like that's straight off the blade that is you've ever taught stainless before you know how hard it is to do and this thing does it really well I'm definitely gonna have to take notes on this setup cuz I really like the little pedal too so my first

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