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Remove Pinion Gear

0:45
1:08
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At 0:45 in

removing pinion and gear from a front dana 60 horrible video if yall need tips leave a comment!

What happens here

With the differential carrier assembly removed, the pinion gear, which is connected to the driveshaft, is now accessible inside the housing. The creator demonstrates reaching into the empty differential housing, simply lifting the pinion gear by hand, and pulling it straight out. There is no need for additional tools for this specific step.

Goal: Extract the pinion gear from the differential housing

Tools and materials

  • Dana 60 Differential Housing Dana — The now empty casing
  • Pinion Gear — The gear that is now being removed from the differential housing
  • Rags — Cleaning up any residual gear oil

What they say

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so took two hands, but I just wiggled it out. Popped right out. And then this right here, your pinion, just uh just lift up. That'll come right out of there. Now, these axles should be good to uh set that in there. I'll set this all to the side. I'm going to get new gears and lockers and stuff, so it doesn't really matter. But, um, no.

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