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Unbox and Inspect New Parts

12:55
31:13
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At 12:55 in

How to Rebuild a Chainsaw Engine

What happens here

Unbox the new cylinder kit from Stihl, which includes a shiny new cylinder with a pre-installed piston, piston rings, a wrist pin, and retainer clips. Also included is a new head gasket and a compression release delete plug. The creator notes that his previous attempts at obtaining a piston ring compressor (Duralast brand) and a long T27 Torx bit set were based on incorrect torque specifications (126 ft-lbs instead of 12.6 ft-lbs). He plans to use these new parts to replace the damaged components.

Goal: Prepare new parts for installation.

Tools and materials

  • Compression Release Delete Plug Stihl — Replaces the compression release valve if desired
  • Duralast Piston Ring Compressor Duralast — Compressing piston rings for cylinder installation (though ultimately not used in this video due to size)
  • Head Gasket Stihl — Seals the cylinder to the engine block
  • Orange Rubber Gloves — Protecting hands
  • Piston Rings Stihl — New piston rings
  • Piston Stihl — New engine piston
  • Retainer Clips Stihl — Secures the wrist pin
  • Stihl Cylinder Kit Stihl — Replacement engine components
  • Torx Bit Set — For various Torx head bolts
  • Wrist Pin Stihl — Connects piston to connecting rod