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Once the bulk of the lead and oakum is removed, a thorough cleaning is necessary. Use a wire brush to scour the inside surface of the cast iron hub. For best results, use a wire cup brush attached to a power drill. This will efficiently remove any remaining lead fragments, rust, and debris. The goal is to create a clean, smooth surface for the new gasket to seal against. After brushing, wipe the inside of the hub clean with a dry rag.
This guide details the process of creating a durable, watertight connection between a modern PVC drain pipe and an existing old-style cast iron hub, typically found in older plumbing systems. The primary method described uses a rubber compression gasket, often referred to as a 'donut', to create a seal inside the hub.
A cold chisel, specifically the Dasco Pro 3/4 in. x 12 in. Cold Chisel G410, is essential for carefully excavating the old lead and oakum seal from inside the cast iron hub. It allows you to break apart and remove the old, brittle material without damaging the cast iron itself. Use it with a hammer, chipping away small pieces at a time to ensure a clean interior for the new seal.
Always wear safety glasses (like the listed Safety Glasses) to protect your eyes from flying debris, especially when chiseling old material or dealing with rust. Use heavy-duty work gloves (e.g., Husky Large Premium Grain Cowhide Leather Heavy Duty Impact Work Glove) to protect your hands from sharp edges, rust, and potential contaminants. Ensure good ventilation, as old drain pipes can contain unpleasant odors and bacteria.
For a beginner, this project generally takes 2-4 hours, depending on the condition of the old seal and your comfort level with the tools. The primary cost will be the PVC pipe and fittings, the rubber compression gasket (donut), and a few specialized tools like the cold chisel, totaling roughly $30-$70 if you don't own the tools already. These costs can vary based on local prices and specific product brands.
The most common mistake is not thoroughly cleaning the inside of the cast iron hub, which prevents a proper, watertight seal. Ensure the hub is free of all old debris, rust, and scale using a wire brush. Additionally, apply a generous amount of plumber's grease (Oatey 1 oz. Plumber's Grease 30620) to both the gasket and the PVC pipe end to help it slide in smoothly and create a tight seal.
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