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Refill the Tank and Purge Air — Refill Tank and Check for Leaks

Beginner3 hours

Part of project

How to Replace a Water Heater's T&P Relief Valve · Step 7 of 8

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In this video

Close the drain valve on the water heater. Turn the cold water supply valve back on. Go back to the hot water faucet you opened earlier and wait for all the air to be purged from the system. Once you have a steady, constant flow of water, you can close the faucet. The tank is now full.

Goal: Fill the tank with water

  • It is critical to ensure the tank is full before restoring power. Turning on an element in an empty or partially full tank will cause it to burn out instantly (a 'dry fire').
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FAQs

Is replacing a T&P relief valve a safe DIY project for a beginner, or should I call a professional?

This is a beginner-level plumbing task, but only if you strictly follow all safety procedures, especially shutting off power/gas and water completely. If you are uncomfortable working with basic plumbing, or especially electrical/gas connections, it's always safer to consult a qualified professional. Your safety is paramount.

Do I really need specialized pipe wrenches, or can I get by with regular adjustable wrenches for this job?

While it might be tempting to use adjustable wrenches, specialized pipe wrenches (like the 12-inch or 16-inch options listed) are highly recommended. They provide a much stronger, non-slip grip on rounded pipes and fittings, which is crucial for loosening a potentially corroded old T&P valve without damaging the water heater connections. This prevents frustration and potential leaks.

What's the most common mistake people make when replacing a T&P valve, and how can I avoid it?

The most common mistake is not properly sealing the new valve's threads, which leads to leaks after refilling the tank. To avoid this, always apply 3-5 layers of Teflon tape (clockwise) to the threads of the new T&P valve before screwing it into the tank. Also, ensure the discharge pipe is snug but not overtightened, especially if it's plastic, to prevent stripping.

How much time should I realistically set aside for this project, and what's the typical cost for parts?

While estimated at 3 hours, it's wise to set aside a half-day (4-5 hours) for this project to account for unexpected challenges like stubborn old valves or thorough draining/refilling. The primary cost is the new T&P valve itself, which usually ranges from $15-$30, plus a few dollars for Teflon tape and rags if you don't already have them.

Refill the Tank and Purge Air — How to Replace a Water Heater's T&P Relief Valve (Step 7, Video 2) | Stesso