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Pry and Peel Out Old Flange Pieces — Cut the Flange (Last Resort)

Beginner4 hours

Part of project

How to Remove a Stuck Bathtub Drain Flange · Step 4 of 5

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In this video

Take a pry bar or a flathead screwdriver and chisel to get underneath one of the cut sections of the flange. Pry the edge up to create a lip you can grab. Then, use a pair of channel lock pliers to firmly grip the piece and peel it inward and out of the pipe. Repeat this process for each section you cut until the entire old flange is removed.

Goal: Remove all pieces of the old flange

Used in this video

  • Pry Bar (Tool Type: Hand Tools, Power Source: Manual)To lift the edge of the cut flange pieces
  • Channel Lock Pliers (Tool Type: Plumbing Tools, Power Source: Manual)To grip and peel away the flange pieces
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FAQs

What should I do if the drain key or wrench just slips, or the flange doesn't budge after applying penetrating oil?

If initial attempts fail, the flange is likely severely corroded or the putty is rock-hard. Apply more penetrating oil, like KROIL, and let it sit for several hours or even overnight to allow it to fully penetrate. If it still won't turn, your last resort is to carefully cut the flange using a rotary tool with a metal cutting wheel, making two opposing cuts without damaging the drain pipe threads.

Is it safe to cut the drain flange, and what precautions should I take?

Cutting the flange is a last resort and requires careful attention to safety. Always wear safety glasses and gloves to protect against metal fragments and sparks. Use a rotary tool with a metal cutting wheel, making two shallow, opposing cuts from the inside of the flange, being extremely careful not to cut into the drain shoe's threads below the flange.

How can I minimize the risk of damaging the bathtub or drain pipe during removal?

To prevent damage, protect the tub surface with a rag or towel if using a wrench or other tools that might slip. When cutting the flange, make shallow passes and continuously confirm you are only cutting the flange metal. Avoid excessive force, as that can warp the drain shoe or break connections further down the pipe.

Given this is a 'beginner' project, what are the most essential tools I absolutely need to have on hand?

Beyond basic safety gear, you'll definitely need a high-quality penetrating oil like KROIL, an adjustable wrench, and a specialized drain key or removal tool. For very stuck flanges, a rotary tool like the WEN 101-Piece Rotary Tool Kit with a metal cutting wheel (Stark 5 in. Metal Cut Saw Wheel) becomes essential. A putty knife and rags are also vital for preparation and cleanup.

Transcript
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You're gonna want to heat that old flange up and then you're gonna make slits with your sheet rock knife all the way around Being careful not to cut the pipe Then you'll want to pry or chisel away one edge of the piece that you cut and then you're gonna take your channel locks and Peel off one piece of the time being careful not to damage the pipe as you go make sure it stays round and then once it's all cleaned up

Auto-generated transcript. May contain errors.