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First, prepare your workspace. Place a thick, dry rag or an old towel over the tub floor around the drain to prevent any accidental scratches or damage to the tub's acrylic surface. Next, remove the existing lift-and-turn stopper. To do this, open the stopper, then locate the small set screw on its base. Use an Allen wrench or a small flathead screwdriver to loosen this screw. You do not need to remove it completely. Once loose, unscrew the knob cap from the top of the stopper post, and lift the entire stopper mechanism out of the drain. Clean out any hair or gunk to get a clear view of the drain flange and its crossbars.
This guide provides comprehensive, step-by-step instructions for removing a bathtub drain flange that is stuck due to age, corrosion, or hardened plumber's putty. The process begins with preparation and initial attempts using standard tools, then escalates to more advanced techniques involving penetrating oils, specialized drain wrenches, and, as a last resort, cutting the flange.
If initial attempts fail, the flange is likely severely corroded or the putty is rock-hard. Apply more penetrating oil, like KROIL, and let it sit for several hours or even overnight to allow it to fully penetrate. If it still won't turn, your last resort is to carefully cut the flange using a rotary tool with a metal cutting wheel, making two opposing cuts without damaging the drain pipe threads.
Cutting the flange is a last resort and requires careful attention to safety. Always wear safety glasses and gloves to protect against metal fragments and sparks. Use a rotary tool with a metal cutting wheel, making two shallow, opposing cuts from the inside of the flange, being extremely careful not to cut into the drain shoe's threads below the flange.
To prevent damage, protect the tub surface with a rag or towel if using a wrench or other tools that might slip. When cutting the flange, make shallow passes and continuously confirm you are only cutting the flange metal. Avoid excessive force, as that can warp the drain shoe or break connections further down the pipe.
Beyond basic safety gear, you'll definitely need a high-quality penetrating oil like KROIL, an adjustable wrench, and a specialized drain key or removal tool. For very stuck flanges, a rotary tool like the WEN 101-Piece Rotary Tool Kit with a metal cutting wheel (Stark 5 in. Metal Cut Saw Wheel) becomes essential. A putty knife and rags are also vital for preparation and cleanup.
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