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Fabricate and Tack Weld New Exhaust Section

5:43
15:32
51.7K views

At 5:43 in

Straight Pipe Newell Coach! "Ruined" A Once Million Dollar Motorhome? (Detroit Series 60)

What happens here

The old muffler is so large it has two 90-degree bends inside it that direct the exhaust. The new exhaust setup uses two 90-degree bends connected by a straight pipe. One of the 90-degree bends is too long and sits too low. To correct this, a section of the bend needs to be cut out. The video shows this being done with a bandsaw, as the creator doesn't have a chop saw available. After cutting, the modified pipe sections are tack-welded together to maintain their shape for fitting.

Goal: Modify the new exhaust pipes to fit correctly.

Tools and materials

  • 90-degree Exhaust Bend — The custom-cut exhaust piece
  • Bandsaw — Cutting sections from the exhaust pipe
  • Safety Glasses — Protecting eyes during cutting and welding
  • Straight Exhaust Pipe — The custom-cut exhaust piece
  • Welder — Tack welding the exhaust sections together
  • Welding Gloves — Protecting hands during welding

What they say

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take this ninety and cut a section out of here to bring it up because it sinks too low to the ground it's gonna hit on everything so they got it all trimmed up for me I just tacked it real crudely leg and I'm gonna go out there validate fitment make sure it's up high enough

Auto-generated from the video audio.