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Optimized Production and Robotic Welding

15:44
17:49
33.3K views

At 15:44 in

OVERLOADING Southlands DUMP trailer 4K

What happens here

The discussion continues to highlight the practical implementation of Southland's philosophy. TJ D. explains how they've optimized the factory floor, minimizing wasted motion and maximizing efficiency. They specifically discuss their proprietary robotic welding system, developed with engineers from Japan, which ensures precise, consistent welds and is unique in North America. Each workstation is designed for 'zero chaos,' with every tool and item labeled and organized. This meticulous approach, coupled with continuous auditing and employee-driven improvements (like the garbage bin optimization shown on the 5S board), enables the company to consistently produce 1,100 trailers per month. This level of organization and efficiency is compared to high-end manufacturing processes like Volvo.

Goal: Observe the highly organized and efficient production floor, including advanced welding technology.

Tools and materials

  • Face Shield — Safety equipment, organized at the workstation
  • Grinder — Part of a labeled and organized workstation
  • Robotic Welder Miller — Automated welding of trailer components
  • Tape Measure — Part of a labeled and organized workstation
  • Workstation Organization Board — Displaying before/after improvements and auditing processes

What they say

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of the process everybody can go I I see this as an improvement and you actually you don't talk it you audit them every individual in this company faces an audit situation where they've got to refine and improve their process and it's an Open Door they can make any changes they want cuz it makes their life so much easier instead of walking all the way across the plant and all the way back again looking for my hammer we've engineered that out and the guys are will say my life would be better if great what would that look like let's do it yeah you got it down to a i i as a in a workstation let's go look at a workstation here's here's their auditing process their workstations before before and auditing everything their workstations are all labeled and organized every individual takes pride in it all 446 people here you can see this was August 2nd this is something that's just actually on the other side of the of the this block right here this is an improvement we did it just looks better it's more organized it's cleaner looking it allows us to do our cleanup better right over here is that exact same Improvement it wasn't done by me it was empowered by my default they came up with that idea to put it here I don't know what makes their job the fastest they know right I mean let's let's look at a work let's look at a workstation so this is a very typical workstation everything is labeled grinder face shield uh everything is labeled and organized everywhere you look there is zero chaos I have never seen the only only only manufacturing process I've seen that is as good as this it's bille in shiing F pania where they manufacture their payload that's incredible and this is right there with them that's like walking into a hospital this is like walking into I don't even know I don't know how to describe this that's that's the beauty of continuous of impr it's it's kaan after kaizan after kaan yeah

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