Chassis Fabrication and Customization
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Newell Coach Factory Tour: Hand Built In Oklahoma! (2+ Million Dollar RV Build)
What happens here
The presenter walks through the chassis fabrication area, explaining that each chassis starts as a steel bottom plate on saw horses. Unlike common C-channel beams, Newell uses full I-beams with 90-degree gussets and trusses to prevent flexing. He points out specific areas within the chassis designed for water bays and sewer lines, highlighting the custom cut-outs for various components. The chassis is built to support the entire coach's weight and integrated systems, including the heavy-duty front end, which is a ZF design.
Goal: Demonstrate the robust and customized steel chassis construction.
Tools and materials
- 90-degree Gussets — Reinforcing the chassis structure
- A-Arms — Components of the suspension system
- Disc Brakes — Part of the heavy-duty braking system
- Full I-Beams — Structural support for the chassis
- Saw Horses — Supporting the chassis during fabrication
- Steel Bottom Plate — Foundation of the chassis
- Trusses — Adding strength and rigidity to the chassis
- ZF Design Front End ZF — High-performance front suspension and braking system
What they say
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What they say
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