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Install and Level the Class 5 Base Material

3:03
17:41
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At 3:03 in

Building a Tricky Staircase

What happens here

After compacting the subsoil, install a base layer of recycled Class 5 aggregate. This material, composed of repurposed concrete and asphalt that has been crushed to sizes ranging from 3/4 inch down to dust, contains natural clay binders that allow it to pack solid like concrete when compacted. Use shovels and a rake to evenly spread the Class 5 material. Lay 3/4 inch black pipe as screed rails on either side of the trench, set to the desired height for the stair tread base. Use a large level or a straight board to screed the material, ensuring a perfectly flat and level surface. Compact this layer again using the plate compactor, following the same multiple-lift technique as the subsoil to achieve optimal density.

Goal: Create a perfectly level and compacted base for the stair treads.

Tools and materials

  • 3/4 inch Black Pipe — Serving as screed rails for leveling the base material
  • Level — Checking the evenness of the base material and screed pipes
  • Plate Compactor Honda engine — Compacting the Class 5 base material
  • Rake — Spreading and leveling the Class 5 material
  • Shovel — Spreading the Class 5 material
  • Recycled Class 5 Aggregate — Creating a stable and compacted base for the stair treads

What they say

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almost every project you ever work on so you got to be real careful about how picky you are about that base material and since we're talking about base let's talk specifically about the material that we're using in this video this is called recycled class five and what this is this is actually repurposed concrete and asphalt that's been torn out of somebody's driveway or roadway been brought to a crusher plant and then it's ground up the largest particles are three-quarter inch in size and it goes all the way down to dust and this material has just enough clay binder so that when you compact it it packs up solid like concrete the screed pipes are nothing more than three-quarter inch black pipe bought from any big box store they're laid into ground and then everything is compacted and leveled off from those so the bottom of the next step will be the exact same height as the top of the previous step [Music] now one of the things i kind of breezed over is the fact that you will see us almost always do multiple lifts even when it's not called for in this case this is only an eight inch stair height tread but we still put the material in and two lifts one four inch lift and a second four inch lift that means that we're going over the entire area twice which gives us double the amount of chance to make sure that we're hitting everything although we could put this lifted in one single lift we found it's better to be safe than sorry put it in two lifts and compact it twice versus putting one fat lift compacted all once and hope you didn't miss any areas [Music]

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