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Solder Pipe Connections — Solder New Valve

Intermediate

Part of project

How to Replace a Shower Valve Through a Tiled Wall · Step 6 of 11

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In this video

Apply a thin layer of flux to the cleaned ends of the copper pipes and the inside of the fittings. Assemble the joint and use a propane torch to heat the fitting evenly. Once the copper is hot enough, touch the solder wire to the joint. The heat will draw the molten solder into the joint, creating a solid, watertight connection. Repeat for all necessary connections.

Goal: Connect water lines

  • Be extremely careful with the open flame. Protect surrounding materials and have a fire extinguisher on hand.

Used in this video

  • Propane TorchHeating copper pipes and fittings to melt solder.
43.7K views10520-30 minutes
This Old House

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FAQs

What specialized tools are essential for safely replacing the shower valve and repairing the tiled wall?

You'll need a tubing cutter (like the RIDGID 104) to precisely cut existing pipes and a high-intensity propane torch (Flame King FK4500CGA) with lead-free solder (Oatey Safe Flo) for connections. For tile work, a QEP grout float for finishing and a pry bar (Stanley 55-515K) for tile removal are helpful. Don't forget safety glasses and gloves.

What critical safety steps should I follow, especially when dealing with water and soldering in a bathroom?

Always shut off your home's main water supply before beginning to prevent flooding. When soldering, ensure excellent ventilation by opening windows or using a fan, and have a fire extinguisher or a bucket of water readily available. Wear appropriate personal protective equipment like safety glasses and heavy-duty gloves.

How long does this project typically take, what's the estimated cost, and is it truly intermediate difficulty for a DIYer?

This project is rated intermediate and can realistically take 1-2 full days, especially allowing for proper drying and cure times for grout and caulk. Costs can range from $100-$300+ for a new valve, plumbing parts, and tile repair materials, not including tools you may need to purchase. It requires patience and attention to detail.

What are the most common mistakes DIYers make during a shower valve replacement, and how can I avoid them?

A common mistake is not fully shutting off water or not performing thorough leak tests, leading to hidden leaks. Another is improper soldering, which can also cause future failures; practice on scrap pipes first. Ensure the new valve is properly aligned and secured before making final connections, and test rigorously.

Solder Pipe Connections — How to Replace a Shower Valve Through a Tiled Wall (Step 6, Video 2) | Stesso