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With the toilet removed, use a putty knife to scrape all the old wax from the top of the cast iron flange. Use a shop vac to clean up the wax and any other debris. Thoroughly inspect the flange and the point where it connects to the pipe. Confirm that it is a lead and oakum joint inside the pipe hub and assess the extent of the damage to the flange ring. This is the final check before beginning demolition.
This project involves the complete removal of an old, likely broken or leaking, cast iron toilet flange and replacing it with a modern, more durable PVC compression-style flange. The process includes removing the toilet, demolishing the old flange, cleaning the cast iron drain pipe, and installing the new flange before reinstalling the toilet and testing for leaks. This guide assumes the cast iron drain pipe itself is in good condition and the work is being performed on a solid wood subfloor from above.
This project is rated as intermediate. While it doesn't require specialized plumbing skills, removing the old cast iron and lead/oakum seal can be physically demanding and time-consuming. Expect it to take anywhere from half a day to a full day, especially if you encounter unexpected issues like a stubborn old flange.
Beyond basic household tools, you'll definitely need a cold chisel and a hammer for breaking up the old cast iron and carefully removing the lead/oakum seal. A shop vacuum is also crucial for quickly cleaning up debris and ensuring the cast iron pipe is spotless before installing the new flange.
Always wear heavy-duty safety glasses to protect against flying fragments and a respirator (like the Honeywell R95) to avoid inhaling dust and potential lead particles from the old seal. Heavy-duty gloves are also essential to protect your hands from sharp edges and the demolition tools.
A common mistake is not thoroughly cleaning and deburring the inside of the cast iron pipe after removing the old flange. Any rough edges, rust, or debris can compromise the compression seal of the new PVC flange, leading to leaks. Ensure the pipe's interior is smooth and completely clean for a watertight fit.
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