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Solder the Joint — Heat the Joint

Beginner

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How to Solder Copper Pipes for a Permanent, Watertight Joint · Step 6 of 9

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In this video

Ignite a propane torch and heat the joint, focusing the flame on the brass fitting rather than the copper pipe. When the flux starts to bubble and smoke, touch the end of the solder to the seam where the pipe meets the fitting. The heat from the fitting should melt the solder and draw it into the joint. Move the solder around the entire seam to ensure a complete seal. Once done, turn off the torch and use a wet rag to wipe away any excess flux.

Goal: Create a watertight solder joint

  • The crackling sound indicates residual water boiling off inside the pipe. Ensure all water is gone before applying solder for a successful joint.
  • Wear safety glasses and protect the tub surround from the flame with a heat shield or wet rags.
  • Heat the fitting, not the solder directly. If the joint is hot enough, it will melt the solder and capillary action will pull it into the gap for a strong bond.

Used in this video

  • Propane TorchHeating the pipe and fitting for soldering
  • RagWiping away excess flux after soldering
  • Heat Shield · optionalProtecting the wall and tub surround from the torch flame
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FAQs

What are the most critical safety precautions I must take when soldering copper pipes?

Always work in a well-ventilated area to dissipate fumes and keep a fire extinguisher or bucket of water nearby. Ensure no flammable materials are close to your workspace, as the torch flame can be intense. Wear safety gloves and eye protection to guard against heat, hot solder splashes, and open flames.

My solder isn't flowing smoothly into the joint; it's just beading up on the outside. What's wrong?

This usually indicates the pipe isn't hot enough or isn't evenly heated around the entire joint. The copper must reach the proper soldering temperature for capillary action to draw the solder in – the solder should melt when touched to the hot pipe, not directly by the torch flame. Also, ensure your pipes and fittings were thoroughly cleaned and properly fluxed, as contaminants prevent proper solder flow.

Why is meticulous cleaning and deburring of the pipes and fittings so crucial before soldering?

Meticulous cleaning and deburring are vital because solder needs clean, bare copper to adhere properly. Any dirt, corrosion, or burrs will prevent the solder from flowing completely into the joint via capillary action, leading to weak spots and potential leaks. This step ensures the solder creates a strong, permanent, and watertight seal.

The project lists a few torch options. Which type of propane torch is best for a beginner trying to solder copper pipes?

For a beginner, the Flame King Multi-Purpose Propane Torch with a Wide Pencil Head (YSNAX1-003) is often easier to control. Its broader, less intense flame heats the joint more gently and evenly, reducing the risk of overheating the copper. The High Intensity torch provides a faster, more focused heat, which can be challenging for those new to soldering.

Solder the Joint — How to Solder Copper Pipes for a Permanent, Watertight Joint (Step 6, Video 1) | Stesso