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Solder the New Fitting — Assemble and Solder New Valve

Intermediate

Part of project

How to Install a Two-Handle Shower Valve · Step 5 of 7

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In this video

Apply a thin, even layer of flux paste to both the cleaned outer surface of the pipe and the inner surface of the new copper male threaded adapter. Slide the adapter onto the pipe. Using a propane torch, heat the base of the fitting, not the pipe itself. Once the fitting is hot enough that the flux sizzles, touch the lead-free solder to the joint seam. Capillary action will draw the molten solder into the joint, creating a watertight seal. Wipe away any excess solder with a damp cloth.

Goal: Attach new fitting securely

  • The pipe and fitting will be extremely hot. Wear heat-resistant gloves and do not touch the joint until it has completely cooled.
  • Heat the fitting evenly all the way around to ensure the solder flows completely into the joint.

Used in this video

  • Propane Torch (brand: Not specified, Power Source: Propane, Special Features: Self-Igniting, Tool Type: Plumbing Tools)Heating the copper fitting to melt the solder.
  • Heat-resistant gloves (brand: Not specified, Tool Type: Safety Equipment)Protecting hands from the heat of the torch and hot pipe.
  • Damp Rag (brand: Not specified, Tool Type: Cleaning Tool)Wiping away excess solder from the joint after it has been made.
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This Old House

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FAQs

What are the most critical skills and tools required for this project, especially for a beginner?

The most critical skill is copper pipe soldering, as the new valve needs to be securely joined. Essential tools include a pipe cutter (like the AUTOCUT 1/2 in. Copper Pipe Tubing Cutter), a soldering torch kit, flux, solder, and safety glasses (HDX Indoor Safety Glasses). Practice soldering on scrap pipe if you're new to it.

How can I ensure I don't cause water damage or other issues during installation?

Always shut off the main water supply to your house before starting any plumbing work. After soldering, pressurize the system and carefully inspect all new connections for leaks before closing up the wall. Use Kleenex Paper Towels to dab around joints and confirm they are completely dry.

What's a realistic timeframe and difficulty level I should expect for this shower valve replacement?

This project is rated intermediate due to the necessary soldering and gaining access to the plumbing within the wall. For an experienced DIYer, it might take 4-6 hours, but beginners should budget a full day (8+ hours) to account for learning, careful work, and potential troubleshooting.

Are there alternatives to soldering the new shower valve if I'm not comfortable with a torch?

Yes, you can use push-to-connect (e.g., SharkBite) or PEX crimp fittings as alternatives to soldering. These methods require different tools like a PEX crimper or just the specific fittings themselves. While often quicker, they can be more expensive than traditional copper soldering and may result in a bulkier installation.

Solder the New Fitting — How to Install a Two-Handle Shower Valve (Step 5, Video 2) | Stesso