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Cutting Vertical Pipe Sections — Support the Existing Pipe

Intermediate8 hours

Part of project

How to Replace a Cracked Cast Iron Drain Pipe with PVC · Step 2 of 11

Helpful?

In this video

The same cutting process is repeated on different sections of the plumbing stack. A cut is made on a vertical section of the pipe that is located inside an opened wall. The helper's role is especially crucial here, as they must firmly hold the long, heavy vertical pipe to prevent it from falling down through the floor once the cut is complete. After the pipe snaps, the tool is removed, and the freed section of pipe is carefully taken away.

Goal: Remove sections of the vertical pipe stack

  • When cutting a vertical pipe, know where both the top and bottom sections will go once they are separated. The upper section can fall if not supported.

Used in this video

  • Chain Pipe Cutter (brand: Toolight, Tool Type: Plumbing Tools)Cutting the vertical cast iron pipe.
  • Ratchet Wrench (Tool Type: Hand Tools)Tightening the cutter.
  • Safety Mask (Tool Type: Safety Equipment)Protecting from dust and debris created during demolition.
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FAQs

What are the most critical safety precautions I need to take when cutting cast iron pipe, especially given the "intermediate" difficulty?

Always wear heavy-duty safety glasses (like HDX VS-9300), gloves (Husky 67812-06), and a dust mask, as cutting cast iron generates sharp debris and dust. Ensure the pipe is securely supported on both sides of the cut using pipe hangers or sturdy blocks to prevent uncontrolled drops or movement. Maintain a firm grip on your reciprocating saw and be aware of potential kickback.

The project specifies a reciprocating saw. Are there other tools I can use to cut cast iron, or is this the best option for a DIYer?

A reciprocating saw with a specialized carbide-tipped blade (like the Milwaukee TORCH 48-00-5262) is generally the most effective and safest DIY method for cutting cast iron, especially in tight spaces. While snap cutters exist, they are often expensive to rent or purchase and cumbersome. Angle grinders create excessive dangerous dust and sparks, making them less ideal for this type of plumbing work indoors.

How do I ensure I get a completely leak-proof connection when joining the old cast iron to the new PVC with the shielded couplings?

Use high-quality, properly sized shielded mechanical couplings, ensuring the metal shield fully covers the joint and the rubber gasket is seated correctly. Clean the pipe ends thoroughly to remove any rust or debris. Torque the clamps evenly to the manufacturer's specifications using a torque wrench (like KTI72175) to prevent overtightening or under-tightening, which can both lead to leaks.

Before cutting, how do I properly support the existing cast iron pipe so it doesn't drop or shift once the damaged section is removed?

Utilize appropriate pipe hangers (such as HOLDRITE GPH400-H) or sturdy scrap wood blocks to create secure support points on both sides of the section to be cut. These supports must bear the pipe's full weight, preventing any stress on the plumbing system above or below your repair. This is crucial for safety and maintaining proper alignment.

Cutting Vertical Pipe Sections — How to Replace a Cracked Cast Iron Drain Pipe with PVC (Step 2, Video 3) | Stesso