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Relight and Test — Inspect and Clean the Thermocouple

Beginner

Part of project

How to Troubleshoot a Gas Water Heater That's Not Working · Step 4 of 6

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In this video

Once everything is reassembled, you can relight the pilot. Turn the gas valve knob to the 'PILOT' position. Press and hold the pilot button down, which manually opens a solenoid to allow gas to flow. While holding the button, use a lighter to ignite the pilot flame. Continue to hold the button for about 30 to 60 seconds. This allows the thermocouple to heat up and generate the small electrical current needed to hold the solenoid open on its own. After a minute, release the button. If the pilot stays lit, the repair was successful. You can then turn the knob to the 'ON' position and test the appliance by calling for heat.

Goal: Relight Pilot Light

  • You must hold the pilot button down for up to a minute after lighting the flame to give the thermocouple enough time to get hot and start working.

Used in this video

  • Lighter (Tool Type: Manual, Power Source: Manual)Igniting the gas for the pilot light.
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FAQs

What are the most crucial safety precautions I need to take before troubleshooting my gas water heater, especially regarding gas leaks?

Always prioritize safety when working with gas appliances. Before starting, ensure adequate ventilation, and if you smell gas, immediately turn off the gas supply, evacuate the area, and call your gas company or a professional plumber. Never attempt to troubleshoot if you suspect a gas leak; this project assumes no active gas leak.

What specific tools and materials are essential to have on hand before I start troubleshooting my gas water heater?

You'll definitely need a reliable flashlight, like the Panther Vision FLATEYE, to inspect dark areas. For cleaning connections, fine-grit sandpaper (e.g., Fandeli 400 Grit) and a scour pad are useful. If you suspect a faulty thermocouple, have a new resideo 30 Millivolt Universal Gas Water Heater Thermocouple ready, along with an adjustable wrench set for replacement.

My gas water heater isn't producing hot water; what's the most common and easiest issue for a beginner to check first?

The most frequent cause of a gas water heater not producing hot water that beginners should check is a pilot light that has gone out. This is often an easy fix, requiring you to relight it according to your water heater's instructions. If the pilot light won't stay lit, the thermocouple is the next most common culprit to inspect and potentially replace.

How much time should I expect to spend on this troubleshooting project, and what's the potential cost if I need to replace parts?

Most troubleshooting steps, like checking the pilot light or cleaning the thermocouple, can be done within 30-60 minutes. If you need to replace the thermocouple, it might take an additional hour for purchase and installation. A new thermocouple (like the resideo CQ100A1013) typically costs around $15-$30, making this a very cost-effective DIY repair compared to a professional service call.

Transcript
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relight it So the relighting procedure is pretty straightforward you want to put your gas valve into the pilot position All right, this is your pilot here Once you have it in the pilot position you want to hold down this button What that does is it closes a solenoid that allows gas to flow Through your tube to your pilot light and the thermocouple's job is to detect a flame there when that flame is detected It will send a millivolt signal that will eventually hold this solenoid down for you So you have to hold the solenoid down feed gas light your pilot while you're holding this down and after about 30 seconds 40 seconds maybe a minute you can actually let go and your pilot light should stay lit at which point You can then put your gas valve to the on position and you're ready to go if your power is back on You can go ahead and put on a call for heat and this should fire up

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