
How to Install a Whole-House Water Softener
About This Project
This guide provides comprehensive, step-by-step instructions for installing a whole-house water softener. The process involves selecting an appropriate location, shutting off the main water supply, cutting into the main cold water line, installing a bypass valve assembly using copper pipes and solder, connecting the softener to the plumbing, setting up the drain lines, and finally, programming and initiating the system.
Best for advanced DIYers and professionals with basic plumbing knowledge and familiarity with power tools. Requires MCR Safety BearKat Safety Glasses MCSCRWBK110 and BBQ Dragon Extreme Heat Resistance BBQ Gloves BBQD240 and Lincoln Electric Fire Resistant Large Black Cloth Welding Shirt KH809L.
Tools & Materials

FASTCAP 16 ft. Metric/Standard Flat Back Measure Tape FC.PMS.F16

Level

AQUASURE Harmony Series 64000 Grain Digital Metered Water Softener AS-HS64D

Energizer Vision HD Pro 550 Lumen LED Headlamp ENHDEB32H

Unger 6 Gal. Heavy-Duty Plastic Bucket DB02

FLUKE 1AC-A1-II VoltAlert Non-Contact Voltage Tester 2432932

FASTCAP 16 ft. Metric/Standard Flat Back Measure Tape FC.PMS.F16
Face it, not all surfaces are flat. The ProCarpenter Flat back is a flexible tape for measuring curves and flat panels with precision and ease. The PMS blade style has both the metric and standard measurements

Level
Ensures surfaces are just right.

AQUASURE Harmony Series 64000 Grain Digital Metered Water Softener AS-HS64D
The AQUASURE AS-HS64D Harmony Series of Whole House Water Softening System is built to provide Soft, scale and spot free water for the entire house. It can treat up to 64,000 Grain of hardness, perfect

Energizer Vision HD Pro 550 Lumen LED Headlamp ENHDEB32H
Energizer Vision HD Pro 550-Lumen LED Headlamp packs outstanding performance into a compact LED headlamp with innovative features. Aim bright light onto your projects or activities-indoors or outdoors-from

Unger 6 Gal. Heavy-Duty Plastic Bucket DB02
The Unger 6-Gallon Heavy-Duty Professional Cleaning Bucket holds more than 6 Gal. of liquid. The bucket can accommodate a scrubber up to 14 in. L. This bucket features measurement marks and 2-pour spouts

FLUKE 1AC-A1-II VoltAlert Non-Contact Voltage Tester 2432932
The portable 1 AC II non-contact voltage tester from Fluke are easy to use - just touch the tip to a terminal strip, outlet or supply cord. When the tip glows red and the unit beeps, you know there's voltage present. Electricians, maintenance, service, safety personnel and homeowners can quickly test for energized circuits in the workplace or at home and even detect miswires of an electrical outlet.
Steps
Choose the Installation Location
30 minsFirst, select the best location for your water softener. It should be on a level surface in a dry, protected area like a basement or garage. The location must be close to the main water supply line, near a standard 110-volt electrical outlet, and have access to a floor drain or utility sink for the regeneration discharge. Ensure there is enough space around the unit for future maintenance and adding salt. The softener should be installed after the water meter but before the water heater, tapping into the main cold water line that supplies the house.
Watch: Connect and Fill Brine TankShut Off Water and Power
20 minsBegin by shutting off the water to the entire house by closing the main water shutoff valve. If you have an electric water heater, turn off its power at the circuit breaker panel. If you have a gas water heater, turn the control knob to the 'PILOT' position. Next, open faucets on the highest and lowest levels of your home to completely drain the water from the pipes. This will relieve pressure and prevent a watery mess when you cut the pipe.
Watch: Prepare Water Heater and Shut Off SuppliesCut the Main Water Line
30 minsIdentify the main cold water line you will be tapping into. Place a bucket underneath your work area to catch any residual water. Using a tubing cutter, make a clean, square cut to remove a section of the pipe where the softener's bypass valve will be installed. The length of the section to remove depends on the dimensions of your bypass valve and the fittings you'll use (typically two 90-degree elbows). After cutting, use a deburring tool to clean the inside and outside edges of the cut pipe ends to ensure a proper fit for the new fittings.
Watch: Install Inlet & Outlet PlumbingInstall Bypass Valve and Fittings
1 minThis step involves creating the plumbing assembly that diverts water to and from the softener. First, clean the outside ends of the cut main line and the inside of two 90-degree copper elbows using sandpaper or a wire brush. Apply a thin layer of flux to all cleaned surfaces. Fit the elbows onto the pipe ends, pointing them towards the location of the softener. Using a soldering torch, heat the joints evenly. Once hot enough, touch the lead-free solder to the seam; it will melt and be drawn into the joint. Allow the joints to cool completely. Next, attach the bypass valve assembly that came with your softener to the two new pipes leading from the elbows, following the manufacturer's instructions. This may involve soldering on threaded adapters and then using pipe wrenches to tighten the valve connections.
Watch: Install Inlet & Outlet PlumbingConnect the Softener to the Bypass
1 minWith the bypass valve in place, measure and cut two lengths of copper pipe to connect the valve's inlet and outlet ports to the corresponding ports on the water softener control head. Ensure you follow the arrows on the valve indicating the direction of water flow ('IN' and 'OUT'). The pipe from the main supply goes to the 'IN' port, and the 'OUT' port pipe returns to the main line to feed the house. Assemble these connections using the same soldering technique as before or by using the manufacturer-provided connectors (which may be plastic quick-connects or threaded fittings).
Watch: Locate the Bypass ValvesInstall Drain and Overflow Hoses
30 minsYour water softener has two hoses that need to be routed to a drain. The first is the main drain line from the control valve, which expels brine and backwash water during regeneration. The second, smaller hose is the brine tank overflow line. Cut the provided flexible drain tubing to length and attach it to the control valve's drain fitting, securing it with a clamp if provided. Route this tubing to the floor drain or standpipe, ensuring there is an air gap of at least 1.5 inches between the end of the tube and the drain to prevent back-siphoning. Do the same for the brine tank overflow hose, routing it to the same drain.
Watch: Connect the Brine Tank Overflow DrainTurn on Water and Check for Leaks
30 minsThis is the moment of truth. First, ensure the bypass valve is in the 'bypass' position, which allows water to flow through your new plumbing but not into the softener. Go to the main water shutoff and open it very slowly to allow the pipes to fill gradually, which helps prevent water hammer. Carefully inspect all the new joints you soldered or tightened for any signs of leaks. If everything is dry, slowly open the bypass valve to the 'service' position. You will hear water flowing into the softener tank. Again, check all connections, including those at the softener unit itself, for leaks.
Watch: Test RepairSet Up and Program the Softener
30 minsWith the plumbing complete and leak-free, you can now set up the softener. Plug the control head's power adapter into the nearby electrical outlet. Add water to the brine tank until it's about one inch above the salt grid plate. Then, pour water softener salt pellets into the brine tank until it's about half full. Program the control head according to the manufacturer's manual. You will need to input your water hardness (in Grains Per Gallon, or GPG), the current time, and your preferred regeneration time (typically an off-peak time like 2 AM).
Watch: Brine Tank FillRun a Manual Regeneration Cycle
2 minsThe final step is to run a full manual regeneration cycle. This will ensure the resin bed is fully saturated and ready to soften water, and it purges any remaining air from the system. Find the 'Regen' or 'Regenerate' button on the control head and press and hold it as instructed by the manual to initiate the cycle. The softener will go through several stages (backwash, brine draw, rinse, etc.) which can take up to two hours. Once the cycle is complete, your system is fully operational. Remember to turn the power back on to your water heater.
Watch: Fill and Program the UnitCommon Problems
Pipes are difficult to seal and fittings can be damaged if ends aren't deburred.
Solution: Deburr the ends of cut pipes to ensure a proper seal and prevent damage to fittings.
Ensure all plumbing connections are fully seated and secured to prevent leaks.
Solution: To avoid this issue: Be mindful of this warning and take appropriate precautions.
Failing to drain the water lines can make soldering impossible, as the water will prevent the pipe from reaching the required temperature.
Solution: To avoid this issue: Be mindful of this warning and take appropriate precautions.
Solder joints fail due to dirt and oxidation.
Solution: A clean, shiny pipe surface is essential for a strong solder joint. Remove all dirt and oxidation.
Leaky or failed solder joints result from dirty pipes and fittings.
Solution: Cleaning the pipes and fittings is a critical step for a successful solder joint.
Soldering flux residue can corrode pipes over time.
Solution: After soldering, immediately wipe the joints with a damp cloth. This cleans off residual flux, which is acidic and can cause corrosion over time.
Make sure the hard water supply goes to the 'IN' port and the soft water pipe goes to the 'OUT' port to ensure proper operation.
Solution: To avoid this issue: Be mindful of this warning and take appropriate precautions.
Frequently Asked Questions
Given this is an 'intermediate' difficulty project, what specific skills are most important, and how long should I realistically expect it to take?
The most important skills involve precise pipe cutting, proper soldering technique, and careful handling of plumbing connections. While an experienced DIYer might complete it in a full day (6-8 hours), a beginner should allocate a full weekend (10-16 hours) to account for learning, unexpected challenges, and thorough leak testing.
What are the most critical safety precautions I need to take, especially when working with the main water line and soldering?
Always shut off the main water supply and drain all lines completely before cutting to prevent flooding and ensure dry surfaces for soldering. When soldering, ensure adequate ventilation, wear safety glasses and heat-resistant gloves, and keep a fire extinguisher nearby. Double-check that all power to the water heater and relevant circuits is off.
The guide specifies copper pipes and soldering; are there alternative connection methods if I'm not comfortable with soldering?
Yes, if you're uncomfortable with soldering, you can use PEX tubing with crimp or cinch rings, or push-to-connect fittings (like SharkBite). These methods offer a faster, flame-free installation, though the fittings themselves can be more expensive than traditional copper. Ensure any alternative fittings are rated for your home's water pressure and potable water use.
How important is the installation location for the water softener, and what should I consider when setting up the drain lines?
The installation location is crucial; it must be close to your main water line, a suitable drain (e.g., floor drain, utility sink), and an electrical outlet. For drain lines, ensure you maintain an air gap between the softener's drain and the home's drain to prevent back-siphonage. Also, ensure the drain line is properly sloped and secured to prevent kinks or blockages.
What are common mistakes made during installation that could lead to leaks, and how can I avoid them?
Common mistakes include improperly prepared pipe ends for soldering, insufficient flux application, and overtightening or undertightening threaded connections. To avoid leaks, practice soldering on scrap pipe, thoroughly clean and flux all copper joints, and use PTFE tape or pipe dope on all threaded connections before tightening them appropriately. Always conduct a thorough leak inspection after restoring water pressure.
Many specialized tools like a Bernzomatic torch and pipe cutters are listed. Are these essential, and can I rent them?
Yes, tools like a pipe cutter and soldering torch are essential for copper plumbing work. While a torch might be a purchase, a good quality pipe cutter can often be rented from home improvement stores, or purchased for a reasonable price if you anticipate future plumbing projects. Having the right tools ensures clean cuts and secure connections.










