Evolution of Machine Size and Customer Solutions
At 13:35 in
Rottler Manufacturing: The Unsung Hero of Combustion Engines (100 Years of Made In America)
What happens here
The tour continues through the facility, emphasizing the extensive use of linear rails for precision movement in all Rottler machines. A historical image from 1985-86 shows the layout of the large F80 series machines for big diesel engines. The guide points out the new EM109, a much larger machine for even bigger blocks like Caterpillar 3600, used in power generation, mining, and marine applications. These large machines are shipped in separate components (bed, column, etc.) and assembled on-site by service technicians, often requiring a 36-inch concrete slab and heavy-duty cranes for installation. The guide highlights that Rottler customizes solutions, from fixtures to processes, to meet specific customer demands, partnering with companies like Caterpillar and MTU for core donations to test fitment and machine capabilities.
Goal: Illustrate scaling of machine technology and custom engineering solutions
Tools and materials
- EM109 Machine Rottler — Machining extremely large engine blocks, such as Caterpillar 3600
- Large Forklift — Moving heavy engine blocks and machine components
- Linear Rails — Providing precise, low-friction movement for machine components
What they say
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What they say
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