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Heat and Bend Composite Board

1:10
1:59
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At 1:10 in

NO EXPOSED CUT ENDS, get real!

What happens here

Position the composite board with the routed V-groove over the edge of a sturdy workbench or surface, aligning the groove with the desired bend point. Using a Milwaukee heat gun, apply steady, even heat directly along the V-groove. Continuously move the heat gun to prevent overheating any single spot. As the material softens and becomes pliable, carefully and slowly bend the composite board along the V-groove to achieve a perfect 90-degree corner. Hold the bend in place until the material cools and retains its new shape, forming an L-shaped post sleeve component.

Goal: Form a 90-degree corner in the composite board for a post sleeve.

Tools and materials

  • Composite Decking Material — The V-grooved board to be bent
  • Heat-Resistant Gloves — For hand protection during heating and bending
  • Milwaukee Heat Gun Milwaukee — For softening the composite material to allow bending