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Sand Bondo Smooth

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Flawless Interior Trim Prep & Paint | Pro Tips for Airless Sprayer Finish (New Construction)

What happens here

Allow the Bondo to dry and harden completely. Bondo dries much faster than spackle, but ensure it's fully cured before sanding to avoid gumming up your abrasive. Using a power sander with a vacuum attachment, sand the Bondo until it is completely flush with the surrounding trim. The goal is to remove all excess Bondo, leaving only the filled imperfection, which should now be perfectly smooth to the touch. The power sander and vacuum are crucial here due to Bondo's hardness and the fine dust it creates. If you left too much Bondo, it will require more intensive sanding. Regularly feel the sanded areas to confirm they are flat, as visual inspection alone may not be sufficient. Any remaining nail heads should be flush and filled.

Goal: Once the Bondo has dried, sand it down to achieve a perfectly flat and smooth surface, ready for primer.

What they say

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caulking. So now I'm I've got the Bondo done on here. It's got plenty of time to dry. Once again, don't sand it too early or you're going to clog up and uh you'll load your abrasive and ruin your abrasive. So it's got plenty of time to dry. Now we're just sanding it. I want to sand it, you know, to the um point where I can just see what, you know, the Bondo's filled. If you leave too much, you're actually going to see the edges and the ridges of the Bondo. So, I'm using, you know, my once again, my 3x4 sander. It's hooked to the vacuum, so I'm not breathing Bondo dust. It's hooked to a HEPAC and makes sanding simple and fast and easy.

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