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Prepare Surface and Apply Epoxy Base Coat

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A thing of beauty, concrete steps restored using a Milwaukee grinder. #milwaukee #tools #torginol

What happens here

Although not shown as the very first step, the process begins with preparing the concrete surface. This typically involves cleaning, repairing any cracks or imperfections, and grinding the concrete to create a proper profile for the epoxy base coat adhesion. After surface preparation, a colored epoxy base coat is mixed according to manufacturer instructions. Using a roller, apply the base coat evenly across the concrete stairs and floor. Ensure complete coverage for optimal flake adhesion. A brush may be used for edges and corners.

Goal: Create a clean, profiled surface and apply the initial epoxy layer for flake adhesion.

Tools and materials

  • BrushApplying epoxy to edges, corners, and tight spaces
  • Paint Tray or BucketHolding and distributing epoxy for the roller
  • Respirator 3MProtecting respiratory system from epoxy fumes
  • RollerApplying the epoxy base coat and topcoat to larger flat surfaces
  • Safety GlassesProtecting eyes from splashes
  • Safety Gloves MaxiflexProtecting hands from epoxy and chemicals
  • Epoxy Base CoatCreating the adhesive layer for the flakes
  • Mixing StickThoroughly mixing epoxy components