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What Installing a New 200 AMP Panel and Generator Inlet for a Resident looks like, $5000, Thoughts?

1:16
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Video by Hendy The Sparky

Hendy The Sparky

What happens here

This project details the installation of a 50-amp, 240-volt generator inlet and the upgrade of an existing electrical panel to include a generator interlock and surge protector. The goal is to prepare a home for power outages by allowing a portable generator to safely backfeed the main electrical system. The process involves disconnecting utility power, installing new conduit and wiring, connecting the generator inlet, and upgrading the main service panel to ensure safe and compliant operation.

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All right, day in the life of an electrician, the big service job. So, today we had a customer inquire that he wanted a new electrical panel as well as a 50 amp generator [music] inlet installed for his new portable generator. He wanted to be prepared for the cold weather in case of a utility power outage. My bro Ken had to pull the utility meter out so he don't get zapped while working. It's a twoman show. He's doing the panel replacement and I'm doing the generator work. I mount my metal box so I can install my 3/4in EMT conduit to the concrete wall and ran six gauge wire for the 50 amp inlet. I strapped 63 ROMX wire on the wall and stripped it back so we didn't have to splice wire in the box so it would be a continuous connection. It's always better to have a continuous wire connection rather than splicing. This is a 240 volt generator inlet box. So I installed my two hot wires, one neutral wire and one ground wire in the box. Black and red are hot wires. White [music] is the neutral wire and the bare copper is the ground wire. I installed the generator inlet successfully. Then I go check on my bro Ken to see how he's doing with the panel. Wire run was clean as Mr. Clean. I see [music] Ken and turns out he's happy cuz we just finished at the same time. We made sure the new panel had generator interlock so the homeowner doesn't accidentally zap alignment. I installed surge protector and new 200 amp panel and generator inlet complete. Customer satisfied. And that's how you make $5,000 in one day. Henny the Sparky out. Peace.

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