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Construct and Install Custom Bifold Door

15:15
18:16
720.5K views

At 15:15 in

Tiny Pantry Closet With MAX STORAGE!

What happens here

A custom bifold door is constructed from a large sheet of maple plywood. Lines are marked and then cut part-way through the plywood using a track saw, creating a louvered effect. To prevent the thin door from warping or bending, 1 1/2-inch plywood strips are glued and screwed (using pocket holes) around the perimeter, acting as a rigid frame. This technique reinforces the door and provides a solid surface for attaching hardware. Hinges are installed to allow the door to swing open, and a modern black handle is attached.

Goal: Create and install a functional and decorative pantry door

Tools and materials

  • Bifold Door Hinges
  • Clamps
  • Impact Driver (Dewalt)
  • Kreg Mini Pocket Hole Jig
  • Kreg Track Saw
  • Modern Black Handle
  • Maple Plywood Sheet
  • Plywood Strips (1 1/2 inch)
  • Pocket Hole Screws
  • Screws
  • Wood Glue (Titebond)

What they say

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so the last thing that we need to get ready and built on this pantry to finish it is the door my budget alternative plus a technique that one experiment with includes just using a sheet of maple plywood it's all in my head I've never tried it before we're gonna give it a go let me show what I mean let's get started alright so this will be interesting so I've made lines across this entire plane and then on each line I'm gonna take my track saw and cut all the way through stopping where these borders are to give that cold retro look never done this so looks kind of bland but you know I got something up my sleeve I figured that we cut up some inch and a half strips plywood and then secure it like a frame that'll also strengthen the door from bending I literally came up with this idea last minute I'm really excited so I'm gonna flip this thing over create some pocket holes and that way I could secure this on the sides and then put our bracket that will be our hinge that's gonna be swing it open so pretty excited I was really worried about finding solution but I'm pretty excited about this

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