Assemble Backrest Panels with Pocket Holes

6:03

34:16

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I Built a $12,000 Outdoor Patio Sectional for $997

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What happens here

The creator lays out several lumber pieces to form the backrest panels. He explains that the backrests will be 27 inches tall, a dimension specifically chosen to align with the thickness of the cushions previously selected. For assembly, he uses a pocket hole jig to drill angled holes into the lumber, which are then secured with exterior-grade pocket screws. He emphasizes that these pocket holes will be strategically placed on the back of the panels, hidden by the cushions, to maintain a clean aesthetic. He also adds wood glue for a stronger bond. The creator makes two such backrest panels and two smaller filler panels.

Goal: Securely join lumber pieces to create sturdy backrest panels.

Tools and materials

Clamps — Holding lumber pieces together during assembly and glue drying
Drill Ryobi — Driving pocket screws and operating the pocket hole jig
Pocket Hole Jig Kreg K5 — Drilling angled pocket holes for hidden joinery
Douglas Fir Lumber — Components of the backrest panels (2x6s, 2x4s)
Exterior-grade Pocket Screws — Securing lumber pieces at pocket holes
Wood Glue Titebond 3 — Strengthening glued joints

What they say

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they need some cleaning up for sure. >> So we're working on the back parts of the sectional here and I got all the edges trimmed off and what we're going to do is we're going to assemble this. Well, that's a a surprise. >> [snorts] >> I got to trim these down even more. So the backrest itself is going to be 27 in tall. Now the reason I came up with that number is based off of the cushions that I got. The thing, you know, the the bottom six and the backrest it adds up to 27. So these are 27 and I need them to be spaced out just a little bit for that cool I don't know, modular kind of look. I don't know if I'm thinking of the right thing. So I need to I need to break down these a little bit more and then we'll put pocket holes and then we'll start rocking this out. >> A little longer than [music] a few minutes later. >> This is exactly what I was looking for. I was looking for an eighth of a gap here. So now listen, a lot of you guys always ask me, "Hey, do you have plans for this or is it even useful for me to mention these numbers and measurements cuz you're watching a video, you're not like writing it down." So here's what I'll do for you guys. Don't worry, I'll make PDF plans for you guys to get these. In fact, by the time this video comes out the plans will be done and you can scan this QR code right there. It'll direct you exactly straight to these plans or if you missed out you can go in the description, but you'll be well taken care of. Don't worry.

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