Top Piston Features and Finishing
At 6:14 in
How Racing Engine Parts Are Made! CP Carrillo Factory Tour & Behind The Scenes (Rods & Pistons)
What happens here
A dedicated milling operation is performed to create the intricate features on the piston top, such as valve reliefs and specific profiling, which differ based on engine head designs. Some pistons feature an 'inverted dome' design, which is a dished profile machined with a mill, distinct from a 'dish' that is a completely round profile formed on a lathe. These precise top-surface operations are crucial for optimizing combustion and accommodating valve movement. These pistons then move to a finishing area where the final touches are applied. The meticulous attention to detail at this stage, including ring grooves, accumulator grooves, and barrel shaping on the skirts, is vital for how the piston performs within the engine.
Goal: Machine intricate features on piston tops and apply final finishing for optimal performance.
Tools and materials
- CNC Lathes N/A — Creating completely round 'dish' profiles on piston crowns
- Milling Machines — Creating valve reliefs, inverted domes, and other specific profiles on the piston crown
- Partially Machined Pistons N/A — Pistons ready for intricate top-surface machining and finishing
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