Skip to main content

Detailed Piston and Cylinder Inspection

14:26
40:13
198.7K views

At 14:26 in

Dumbest Mistake Anyone Could Make With a $2000 Chainsaw! RUINED in an INSTANT!

What happens here

With the flywheel removed, Cliff now has direct access to the cylinder and piston. He uses a small hammer and a punch to gently tap out the wrist pin, which links the piston to the connecting rod. The pin is quite difficult to remove, indicating it is likely seized due to the engine overheating. Once the wrist pin is finally dislodged, the piston can be completely separated from the cylinder. Upon close inspection, the piston reveals heavy scoring and visible damage on its sides. The cylinder wall also shows matching scoring marks. Cliff explains that this damage is a direct result of using regular gasoline in a 2-stroke engine. He clarifies that 2-stroke engines rely on the oil mixed in the fuel for lubrication, unlike 4-stroke engines which have a separate oil reservoir. The absence of this lubricating oil causes severe friction, leading to rapid overheating and the piston seizing against the cylinder wall. He suggests that a proper repair would require replacing the piston, cylinder, and associated gaskets.

Goal: Visually confirm the extent of the damage to the piston and cylinder due to incorrect fuel.

Tools and materials

  • Cylinder — Engine component showing scoring on its inner wall
  • Gasket — Would be replaced as part of the repair (new piston/cylinder kit)
  • Piston — Component removed, showing severe scoring and damage
  • Punch Tool — Used with the hammer to dislodge the wrist pin
  • Safety Gloves — Protecting hands during disassembly and handling engine components
  • Small Hammer — Gently tapping out the seized wrist pin
  • Stihl MS 500i Chainsaw — The subject of the detailed inspection
  • Wrist Pin — Component connecting the piston to the connecting rod, inspected for seizure