Preparing and Finishing Shelf Panels
At 6:53 in
Building a Bar Cart with Dowels & Epoxy
What happens here
Shelf panels are created from particle board, cut to size using a table saw. Wooden trim is then attached around the perimeter of each panel with glue and screws to form a containment lip for the epoxy. The raw edges of the particle board are sealed with a caulk or sealant to prevent epoxy absorption. A two-part epoxy resin is prepared by mixing it with a chosen pigment (green) and glitter for aesthetic effect. This mixture is then poured evenly over the sealed shelf panels. A propane torch is carefully passed over the wet epoxy surface to release any trapped air bubbles, resulting in a smooth, high-gloss finish. After the epoxy cures, any overflow is trimmed, and the edges are meticulously sanded and polished to a refined appearance.
Goal: Particle board is cut and trimmed for shelves, then sealed and coated with a pigmented epoxy resin and glitter to create durable, visually striking surfaces.
Tools and materials
- Cordless drill/driver
- Orbital sander
- Polishing compound
- Propane torch
- Table saw
- Wood glue
- Epoxy pigment (green)
- Epoxy resin (two-part) TotalBoat
- Glitter
- Mixing cups and sticks
- Particle board
- Sealant (e.g
- silicone caulk)
- Wooden trim strips
What they say
(1,934 characters)Hide
What they say
(1,934 characters)Auto-generated from the video audio.